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90℃ High-Temp Steel Plant Lighting Project in Saudi Arabia

Customized 250W high-temperature LED high bay lights engineered for steel production areas operating at up to 90°C. After 20 sample units completed 12 months of field testing, the customer placed a bulk order for 300 units.

LOCATION

Saudi Arabia Steel Plant Lighting

YEAR

2024-2026

PRODUCTS

High Temperature LED High Bay Light, LED Tri-proof Light, LED Street Light

SERVICE

High Temperature Industrial LED Lighting

industrial lighting solution for steel plant

* Video image source: Provided by the customer.

90℃ High-Temperature Steel Plant Lighting Project, Saudi Arabia

Project Name: Steel Plant Lighting Project in Saudi Arabia

Location: Steel Plant, Jeddah, Saudi Arabia

Sample Testing: Early 2024

Bulk Order: Late 2025

Installation: 2026

Status: Installation in Progress

Project Type: Industrial Lighting

Client: Steel Plant

Products: High Temperature LED High Bay Light, LED Tri-proof Light, LED Street Light

Lighting Solution: High Temperature Industrial LED Lighting

Reliable Steel Plant Lighting for Extreme Heat Conditions

Steel production facilities require industrial luminaires capable of operating reliably under extreme heat, dust, vibration and long working hours. Traditional LED lighting products may experience reduced lifespan and performance issues when exposed to extreme industrial environments.

For this project, the client needed a reliable steel plant lighting solution capable of operating in a high-temperature environment while maintaining consistent brightness, efficiency, and durability.

Project Requirements:

√ High-temperature resistance for steel production areas

√ Stable lighting performance during long operating hours

√ Durable construction for industrial environments

√ Customized LED lighting solution based on site conditions

240W High-Temperature UFO High Bay Light - U11 Series | Stable at 90-100°C for Industrial Use

Challenges of Steel Plant Lighting in High Temperature Environments

Steel production facilities create challenging conditions for lighting systems:

Extreme Operating Temperature
The working environment can reach temperatures of 60–90℃, requiring specially designed LED fixtures with improved thermal management.
Continuous Industrial Operation
Steel plants often operate for extended hours, making lighting reliability and maintenance reduction critical.
Harsh Industrial Conditions
Dust, heat, and mechanical stress require industrial lighting products with strong durability.

Complete Steel Plant Lighting for Harsh Industrial Environments

To meet the demanding requirements of this steel plant project, GS LIGHT provided a customized lighting solution designed for different application areas.

Indoor High Temp

High Temperature Resistant UFO High Bay Light

GSH-250W-U11 | 250W Customized High Bay Light

The GSH-250W-U11 high temperature UFO high bay light was installed in the steel production workshop to provide reliable illumination under extreme industrial conditions.

With 250W high-power output, 170 lm/W luminous efficacy, and IP65 protection, this high bay light is designed for steel plants where ambient temperatures can reach 90℃. The optimized aluminum heat dissipation structure improves thermal management and helps maintain stable lighting performance during continuous operation.

Key Features
  • 20kV surge protection design for enhanced electrical reliability
  • 250W high-power industrial lighting
  • 90℃ high-temperature operation capability
  • 170 lm/W high-efficiency lighting performance
  • Customized SMD5050 LED solution for high brightness and stable output
  • 120° wide beam angle for uniform illumination in high-ceiling applications
  • Aluminum heat dissipation structure for improved thermal performance
* Production Workshops
* High-Temp Working Areas
* Heavy Manufacturing
Industrial Workshop Areas

LED Tri-proof Light

GS-TL1200 | 40W LED Batten Light 

The LED tri-proof lights provide reliable illumination in industrial environments where protection against dust, moisture, and daily operational conditions is required.

With IP65 protection and durable construction, the LED batten light series is suitable for industrial facilities, warehouses, tunnels, and other demanding applications.

Key Features
  • IP65 dustproof and waterproof protection
  • 40W industrial lighting solution for continuous operation areas
  • High-efficiency LED performance up to 170lm/W
  • Aluminum + PC housing design for better durability
  • Wide beam angle for uniform area illumination
  • Dimming and emergency lighting functions
  • Integrated Microwave Senor And Emergency LED Batten
* Steel plant workshops
* Equipment rooms
* Industrial corridors
OUTDOOR ROADWAY

LED Street Light

GSL-Y240 | 240W LED Street Light

To improve outdoor visibility and operational safety, GS LIGHT supplied the GSL-Y240 240W LED Street Light for factory roads and surrounding outdoor areas.

The high-power LED street light provides efficient illumination with a durable structure designed for outdoor industrial applications. The GSL-Y series supports 240W configurations and is designed for outdoor road and area lighting applications.

Key Features
  • 240W high-power LED lighting
  • Efficient outdoor illumination
  • Durable aluminum housing design
  • Reliable performance in outdoor environments
  • Lumileds SMD3030 LED chips for stable outdoor operation
  • 150°×80° beam angle for optimized road illumination
  • Suitable for factory roads and large outdoor areas
* Wide area illumination
* Plant entrances
* Perimeter & Parking

From Steel Plant Lighting Requirements to Mass Production

Unlike standard lighting supply, GS LIGHT provided a complete customization process based on the customer's steel plant environment.

Requirement Analysis

Our engineering team analyzed:

  • Operating temperature requirements
  • Installation environment
  • Lighting application areas
  • Long-term reliability requirements
customization HIGH TEMPERATURE RESISTANT UFO HIGH BAY LIGHT
HIGH TEMPERATURE RESISTANT UFO HIGH BAY LIGHT 3D Drawing

3D Drawing Design

Based on the project requirements, GS LIGHT developed customized product structures to optimize:

  • Heat dissipation performance
  • Product reliability
  • Installation compatibility

Testing & Field Validation

In early 2024, the client purchased 20 sample units for field testing.

The products were installed and evaluated under real steel plant operating conditions.

HIGH TEMPERATURE RESISTANT UFO HIGH BAY LIGHT Test
HIGH TEMPERATURE RESISTANT UFO HIGH led BAY LIGHT Mass Production

Mass Production

After 12 months of successful operation, the client confirmed the performance of the lighting solution and placed an order for 300 units.

Successful Validation of Steel Plant Lighting Performance

Early 2024

Sample Testing

The client purchased 20 sample units for field testing.

The samples were tested under actual steel plant operating conditions.

End of 2025

Performance Validation

After 12 months of stable operation, the client approved the lighting solution and placed a bulk order for 300 units.

2026

Installation Phase

The installation of the steel plant lighting solution is currently underway.

steel plant interior lighting application

* Video image source: Provided by the customer.

Delivering Reliable Lighting Performance for Steel Industry

20 sample fixtures operated successfully during a 12-month field validation period.

The lighting solution maintained stable performance in high-temperature production areas.

The customer approved the customized design for mass production.

A bulk order of 300 high-temperature high bay lights was confirmed.

The solution was expanded to include workshop and outdoor roadway lighting.

The actual usage effect video provided by the customer

The actual usage effect video provided by the customer

Extreme high-temperature lighting solution - GS LIGHT high-temperature resistant LED high bay light

Your Trusted Steel Plant Lighting Manufacturer

GS LIGHT specializes in customized LED lighting solutions for industrial applications, including steel plants, factories, warehouses, and high-temperature environments.

Our Advantages:

  • High-temperature product engineering
  • 16+ years LED lighting manufacturing experience
  • OEM/ODM customization capability
  • Engineering support from design to production
  • Strict quality testing before delivery
  • Full industrial lighting supply
  • Solutions for challenging industrial environments
Reliable Steel Plant Lighting Solution for Extreme Heat Condition

* Video image source: Provided by the customer.

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